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T*
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T*
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T*
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T*
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T*
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T*
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T*
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T*
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T*
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T*
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36 585.5 234 -27 re
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90 483.28 126 -11.82 re
f*
BT
10 0 0 10 96.045 474.82 Tm
0 g
(Electrical Shock Hazard)Tj
ET
36 585.5 234 -27 re
209.954 474.82 m
f*
BT
18 0 0 18 123.499 564.942 Tm
1 g
[(W)55(ARNING)]TJ
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/F2 1 Tf
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0 g
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0.028 Tw
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T*
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ET
1 g
36 370.56 234 -27 re
212.706 242.181 m
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0 g
36 370.56 234 -27 re
f*
BT
18 0 0 18 123.499 350.199 Tm
1 g
[(W)60(ARNING)]TJ
ET
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30 761 m
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0 792.06 612 -792 re
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BT
/F4 1 Tf
9 0 0 9 301 755.442 Tm
0 g
0 Tc
0.028 Tw
[(Check the thickness of the rider ring. It should measure)]TJ
0 -1.2 TD
[(greater than .055\323. Change all rings if thickness)]TJ
T*
(measures .055\323 or less.)Tj
/F8 1 Tf
-29 -4.8222 TD
(Start Up)Tj
/F4 1 Tf
0 -1.2 TD
(If motor fail to start or slows down significantly under)Tj
T*
[(load, shut of)18(f and disconnect from power supply)74(. Check)]TJ
T*
(that voltage is correct for motor and that motor is)Tj
T*
[(turning in the proper direction. If the motor is turning in)]TJ
T*
(the wrong direction, it will overheat.)Tj
/F8 1 Tf
0 13.2371 TD
(It is your responsibility to operate this product at)Tj
0 -1.2 TD
(recommended pressures or vacuum duties and)Tj
T*
[(room ambient temperatures. Do not start against a)]TJ
T*
[(vacuum or pressure load. Do not remove relief)]TJ
T*
(valve head while unit is operating.)Tj
ET
1 g
297 725.03 233.99 -81.75 re
186.346 712.376 m
f*
BT
/F4 1 Tf
9 0 0 9 300.996 714.469 Tm
0 g
[(1.)-766(Disconnect electrical power supply to unit.)]TJ
T*
[(2.)-766(V)55(ent all air lines.)]TJ
T*
[(3.)-766(Remove filter cover)55(.)]TJ
T*
[(4.)-766(Check filter felt. Replace felt if it is covered with )]TJ
1.6 -1.2 TD
(contamination or shows signs of increasing )Tj
T*
[(dif)18(ferential pressure.)]TJ
-1.6 -1.2 TD
[(5.)-766(Reinstall felt and filter cover)55(.)]TJ
ET
1 g
297 638.67 233.99 -181.09 re
428.911 649.669 m
f*
BT
/F8 1 Tf
9 0 0 9 300.996 628.246 Tm
0 g
(Check that all external accessories such as relief)Tj
T*
(valves and gauges are attached and are not)Tj
T*
(damaged before re-operating product.)Tj
0 -2.4 TD
(Pressure or Vacuum Tank Systems)Tj
/F4 1 Tf
0 -1.2149 TD
[(Check the air filter cartridge. )55(A)-251(dirty filter restricts air)]TJ
0 -1.2 TD
(flow and causes unit to run hotter resulting in longer)Tj
T*
(operating cycles.)Tj
0 -2.4 TD
[(Check the air receiver for moisture regularly)74(. )18(The)]TJ
0 -1.2 TD
(humidity in the environment will determine how quickly)Tj
T*
(moisture will accumulate and need to be drained.)Tj
0 -2.4 TD
[(Clean the pump and motor regularly)74(. Dirt and film)]TJ
0 -1.2 TD
[(buildup on the outer shell af)18(fects the unit\325)18(s ability to)]TJ
T*
(dissipate heat.)Tj
ET
297 452.4 234 -22.69 re
359.264 466.112 m
f*
BT
/F8 1 Tf
10 0 0 10 301 436.746 Tm
1 g
0.056 Tc
0.027 Tw
(SHUTDOWN PROCEDURES)Tj
9 0 0 9 301.034 410.292 Tm
0 g
0 Tc
0.028 Tw
(It is your responsibility to follow proper shutdown)Tj
T*
(procedures to prevent product damage. )Tj
T*
(NEVER ADD OIL TO THIS OIL-LESS PUMP.)Tj
/F4 1 Tf
0 -2.4149 TD
(Proper shutdown procedures must be followed to)Tj
0 -1.2 TD
[(prevent pump damage. Failure to do so may result in)]TJ
T*
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T*
[(Piston V)74(acuum Pumps and Compressors are)]TJ
T*
(constructed of ferrous metals or aluminum which are)Tj
T*
(subject to rust and corrosion when pumping)Tj
T*
[(condensable vapors such as water)55(. Follow the steps)]TJ
T*
(below to assure correct storage and shutdown between)Tj
T*
(operating periods.)Tj
0 -2.4 TD
[(1.)-766(Disconnect plumbing.)]TJ
0 -1.2 TD
[(2. )-460(Operate product for at least 5 minutes without )]TJ
1.6 -1.2 TD
(plumbing.)Tj
-1.6 -1.2 TD
[(3. )-155(Run at maximum vacuum for 10 - 15 minutes.)]TJ
T*
[(4. )-155(Repeat step 2.)]TJ
T*
[(5. )-155(Disconnect power supply)74(.)]TJ
T*
[(6. )-155(Plug open ports to prevent dirt or other)]TJ
1.6 -1.2 TD
(contaminants from entering product.)Tj
ET
1 g
36 162.69 234 -142.02 re
460.208 183.358 m
f*
BT
9 0 0 9 40 152.129 Tm
0 g
(If unit is operated at maximum duties in a fairly clean,)Tj
T*
(65\274F - 75\274F \(18\274C - 24\274C\) ambient environment with)Tj
T*
[(35% relative humidity)74(, complete first inspection and)]TJ
T*
[(maintenance after 4000 hours of operation. Earlier)]TJ
T*
(maintenance may be required depending upon the)Tj
T*
(environment.)Tj
0 -2.4 TD
(Check intake and exhaust filters after first 500 hours of)Tj
0 -1.2 TD
[(operation. Clean filters and determine how frequently)]TJ
T*
[(filters should be checked during future operation. )18(This)]TJ
T*
[(one procedure will help assure the product\325)18(s)]TJ
T*
(performance and service life.)Tj
ET
1 g
1 824 229 -12 re
156.262 33.33 m
f*
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BT
/F8 1 Tf
9 0 0 9 346 755.575 Tm
0 0 0 1 k
0 Tc
0.028 Tw
(Check that all external accessories such as relief)Tj
0 -1.2 TD
(valves and gauges are attached to cover and are)Tj
T*
(not damaged before re-operating product.)Tj
/F4 1 Tf
0 -2.4149 TD
(If pump still does not produce proper vacuum or)Tj
0 -1.2 TD
[(pressure, send unit to a Gast )55(Authorized Service Facility)]TJ
T*
[(for repair)55(.)]TJ
-29 -32.5778 TD
[(1.)-766(Disconnect electrical power to pump.)]TJ
0 -1.2 TD
[(2.)-766(Disconnect air supply and vent all air lines to )]TJ
1.6 -1.2 TD
(release pressure or vacuum.)Tj
-1.6 -1.2 TD
[(3.)-766(Remove shroud, cylinder head and valve )]TJ
1.6 -1.2 TD
(components.)Tj
-1.6 -1.2 TD
[(4.)-766(Remove cylinder and rings.)]TJ
T*
[(5.)-766(Clean all parts with water or non-petroleum based )]TJ
1.6 -1.2 TD
[(solvent such as Gast )55(AH255B Solvent. Do Not use )]TJ
T*
[(kerosene or )55(ANY)-288(other combustible solvents.)]TJ
-1.6 -1.2 TD
[(6.)-766(Install piston seals, piston rings and rider rings on )]TJ
1.6 -1.2 TD
[(piston. Locate ring joints approximately opposite )]TJ
T*
[(each other)55(.)]TJ
-1.6 -1.2 TD
[(7.)-766(Use cylinder screws with washers to attach cylinder )]TJ
1.6 -1.2 TD
[(to bracket. )18(T)37(ighten screws only until they are finger )]TJ
T*
(tight.)Tj
-1.6 -1.2 TD
[(8.)-766(Move pistons to top dead center position. )55(Adjust )]TJ
1.6 -1.2 TD
(each cylinder flush with top of piston.)Tj
-1.6 -1.2 TD
[(9.)-766(T)111(orque cylinder screws to 150-160 in. lbs.)]TJ
T*
[(10.)-210(Replace valve components in original order)55(.)]TJ
T*
[(1)74(1)0(.)-284(Install cylinder head and head screws. )18(The exhaust)]TJ
1.6 -1.2 TD
(ports have been marked on the cylinder heads by )Tj
T*
[(omitting the ends of two of the fins. Do not )]TJ
T*
(tighten screws at this time.)Tj
-1.6 -1.2 TD
[(12)-488(Install manifold nuts and seals on manifold. Insert )]TJ
1.6 -1.2 TD
(into cylinder head and manifold.)Tj
-1.6 -1.2 TD
[(13.)-210(T)111(orque head screws to 150-160 in. lbs.)]TJ
T*
[(14.)-210(T)37(urn fan by hand to check that rod assembly is not )]TJ
1.6 -1.2 TD
[(hitting head. If rod hits head, loosen cylinders and )]TJ
T*
(adjust.)Tj
-1.6 -1.2 TD
[(15.)-210(Install manifold and tighten manifold nut one-quarter)]TJ
4 -1.2 TD
(to one-half turn beyond finger tight.)Tj
-4 -1.2 TD
[(16.)-210(Operate unit for 10 minutes. )18(T)37(ighten screws again.)]TJ
T*
[(17.)-210(Install fan shroud. )]TJ
/F8 1 Tf
0 49.2784 TD
(Gast will NOT guarantee field-rebuilt product)Tj
0 -1.2 TD
[(performance. For performance guarantee, the)]TJ
T*
(product must be returned to a Gast Authorized)Tj
0 -1.2149 TD
(Service Facility.)Tj
/F4 1 Tf
0 -2.4 TD
[(Service Kit contents vary)74(. Most contain head and)]TJ
0 -1.2 TD
(cylinder gaskets, valves, piston rings and seals, rider)Tj
T*
(rings and felt filters.)Tj
ET
81.01 766 234 -22.68 re
163.754 419.614 m
f*
BT
/F8 1 Tf
10 0 0 10 85.008 750.348 Tm
1 g
0.055 Tc
(SERVICE KIT INSTALLATION)Tj
ET
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0 J 0 j 1 w 10 M []0 d
1 i
81.5 733.82 233 -218.63 re
81 734.32 m
S
BT
/F11 1 Tf
68 0 0 68 133.552 644.496 Tm
0 g
0 Tc
0 Tw
(c)Tj
/F2 1 Tf
9 0 0 9 85.998 607.699 Tm
0.028 Tw
(Disconnect electrical power supply cord before)Tj
0 -1.2 TD
(installing Service Kit.)Tj
0 -1.5033 TD
(If product is hard wired into system, disconnect)Tj
0 -1.2 TD
(electrical power at the circuit breaker or fuse box)Tj
T*
(before installing Service Kit.)Tj
0 -1.5033 TD
[(V)55(ent all air lines to release pressure or vacuum.)]TJ
0 -1.8366 TD
(Failure to follow these instructions can result in)Tj
0 -1.2 TD
(death, fire or electrical shock.)Tj
ET
81 637.52 m
315 637.52 l
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1 g
81 734.32 234 -27 re
214.01 520.909 m
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218.23 698.32 44.77 -54 re
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81 734.32 234 -27 re
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81 734.32 234 -27 re
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18 0 0 18 168.499 713.763 Tm
1 g
[(W)55(ARNING)]TJ
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26.0011 0 0 22.501 141 709.5691 cm
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135 632.1 126 -11.82 re
255.478 713.763 m
f*
BT
10 0 0 10 141.045 623.64 Tm
0 g
(Electrical Shock Hazard)Tj
ET
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-1 794 614 -794 re
30 761 m
W n
0 792.06 612 -792 re
W n
BT
/F8 1 Tf
9 0 0 9 346.003 634.575 Tm
(Unit stalls after vacuum or pressure starts building)Tj
T*
(up in receiver:)Tj
/F4 1 Tf
0 -1.2149 TD
[(1.)-766(Disconnect electrical power supply from unit.)]TJ
0 -1.2 TD
[(2.)-766(Check that voltage from power source matches that )]TJ
1.6 -1.2 TD
(listed on nameplate.)Tj
-1.6 -1.2 TD
[(3.)-766(Check wiring connections against diagram on )]TJ
1.6 -1.2 TD
[(nameplate. Single voltage motors will operate only )]TJ
T*
(at designated voltage.)Tj
/F8 1 Tf
-1.6 -2.3851 TD
(Motor will not start:)Tj
/F4 1 Tf
0 -1.2149 TD
[(1. )-155(Disconnect electrical power supply from unit.)]TJ
0 -1.2 TD
[(2.)-766(Check that voltage from power source matches that )]TJ
1.6 -1.2 TD
(listed on nameplate.)Tj
-1.6 -1.2 TD
[(3.)-766(Check wiring connections against diagram on )]TJ
1.6 -1.2 TD
[(nameplate. Single voltage motors will operate only )]TJ
T*
(at designated voltage.)Tj
-1.6 -1.2 TD
[(4.)-766(Reconnect electrical supply to unit. Check that )]TJ
1.6 -1.2 TD
[(power is on. If extension cord is used, check that it )]TJ
T*
(is the correct size and length to adequately supply )Tj
T*
(power to the unit.)Tj
-1.6 -1.2 TD
[(5.)-766(If unit will still not operate, contact your Gast )]TJ
1.6 -1.2 TD
[(Distributor/Representative or a Gast )55(Authorized )]TJ
T*
[(Service Facility)74(.)]TJ
/F8 1 Tf
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T*
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T*
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[(2.)-766(Check points in the pressure or vacuum switch for )]TJ
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T*
[(4.)-766(Replace parts as required.)]TJ
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(pneumatic equipment has been added, the air )Tj
T*
(requirements may have changed.)Tj
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[(2.)-766(Check and clean filters.)]TJ
T*
[(3.)-766(Check for buildup of foreign material on head.)]TJ
T*
[(4.)-766(Check valves and rings for wear and damage.)]TJ
ET
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[(SPECIFIC PROBLEMS AND REMEDIES)]TJ
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/F8 1 Tf
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0 Tc
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(Air receiver loses pressure:)Tj
/F4 1 Tf
0 -1.2149 TD
[(1.)-766(Check for system leaks through pipes, fittings and )]TJ
1.6 -1.2 TD
(seals.)Tj
-1.6 -1.2 TD
[(2.)-766(Inspect the check valve to see if it is allowing air )]TJ
1.6 -1.2 TD
(pressure to leak back into unit.)Tj
-1.6 -1.2 TD
[(3.)-766(Pressure pumps will have bubbles around head )]TJ
1.6 -1.2 TD
[(assembly during operation. Stop operating the )]TJ
T*
(pump for a few minutes and check for air leaks at )Tj
T*
(pump.)Tj
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1.6 -1.2 TD
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T*
[(necessary to need an )55(A)74(V460 filter installed prior to )]TJ
T*
(tank to eliminate contaminants.)Tj
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(A leak is located at the unit:)Tj
/F4 1 Tf
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[(1.)-766(V)55(ent all pressure from inside the air receiver until )]TJ
1.6 -1.2 TD
(gauge reads 0 PSI.)Tj
-1.6 -1.2 TD
[(2.)-766(Inspect check valve for dirt buildup, wear and proper)]TJ
1.6 -1.2 TD
(operation.)Tj
-1.6 -1.2 TD
[(3.)-766(Replace check valve if necessary)74(.)]TJ
ET
36.005 461.102 495 -22.68 re
190.261 550.242 m
f*
BT
/F8 1 Tf
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1 g
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(PARTS & ORDERING INFORMATION)Tj
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[(REF)-1460(DESCRIPTION )-4991(QTY )-1107(1HAA )-337(1HAB )-623(1HAE )-374(1LAA )-485(1VAF )-540(2HAH )-586(2LAF )-577(3HEB )-355(3HEE)-2550(3LEM)]TJ
0 -4.2857 TD
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[(FELT)-11574(1)-3218(B344A)-2086(B344A)-2086(B344A)-2086(B344A)-2086(B344A)-2086(B344A)-2086(B344A)-2086(B344A)-2086(B344A)-2086(B344A)]TJ
-3.4222 -1.4286 TD
0.028 Tw
[(3)-2866(SAFETY VALVE)-6675(1)-3218(AS100E)-1493(AS100G)-1383(AS100G)-1383(AS100C)-1400(\320)-4643(AS100G)-1383(AS100C)-1400(AS100G)-1383(AS100G)-1383(AS100C)]TJ
T*
[(4)-2866(CYLINDER HEAD)-5750(1)-3218(AF508)-2198(AF508)-2198(AF508)-2198(AF508)-2198(AF508)-2198(AF508)-2198(AF508)-2198(AH691)-2049(AH691)-2049(AH691)]TJ
T*
(5 )Tj
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-3.4222 -1.4286 TD
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(\306)Tj
/F8 1 Tf
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[(OUTLET VALVE)-6546(1)-3218(AF531)-2198(AF531)-2198(AF531)-2198(AF531)-2198(AF531)-2198(AF531)-2198(AF531)-2198(AF545)-2198(AF545)-2198(AF545)]TJ
-3.4222 -1.4286 TD
[(7)-2866(PLATE VALVE)-7324(1)-3218(AF529 )-1892(AF529)-2198(AF529)-2198(AF529)-2198(AF529)-2198(AF529)-2198(AF529)-2198(AK779)-2068(AK779)-2068(AK779)]TJ
T*
(8 )Tj
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(\306)Tj
/F8 1 Tf
2.5607 0 TD
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[(INLET VALVE)-7640(1)-3218(AF530)-2198(AF530)-2198(AF530)-2198(AF530)-2198(AF530)-2198(AF530)-2198(AF530)-2198(AF544)-2198(AF544)-2198(AF544)]TJ
-3.4222 -1.4286 TD
(9 )Tj
/F18 1 Tf
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(\306)Tj
/F8 1 Tf
2.5607 0 TD
0.028 Tw
[(CYLINDER GASKET)-4492(1)-3218(AF519A)-1513(AF519A)-1513(AF519A)-1513(AF519A)-1513(AF519A)-1513(AF519A)-1513(AF519A)-1513(AF521)-2198(AF521)-2198(AF521)]TJ
-3.4222 -1.4286 TD
[(10)-2310(CYLINDER)-8871(1)-3218(AF510)-2198(AF510)-2198(AF510)-2198(AF510)-2198(AF510)-2198(AF510)-2198(AF510)-2198(AF509)-2198(AF509)-2198(AF509)]TJ
T*
(11 )Tj
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(\306)Tj
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[(PISTON RING)-7455(2)-3218(AF527)-2198(AF527)-2198(AF527)-2198(AF527)-2198(AF527)-2198(AF527)-2198(AF527)-2198(AF541)-2198(AF541)-2198(AF541)]TJ
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(12 )Tj
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0 Tw
(\306)Tj
/F8 1 Tf
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[(PISTON SEAL)-7398(2)-3218(AF526)-2198(AF526)-2198(AF526)-2198(AF526)-2198(AF526)-2198(AF526)-2198(AF526)-2198(AF540)-2198(AF540)-2198(AF540)]TJ
-3.4222 -1.4286 TD
(13 )Tj
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0 Tw
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[(RIDER RING)-8068(1)-3218(AF594)-2198(AF594)-2198(AF594)-2198(AF594)-2198(AF594)-2198(AF594)-2198(AF594)-2198(AF595)-2198(AF595)-2198(AF595)]TJ
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[(14)-2310(PISTON ROD ASSEMBLY)-1924(1)-3218(AF560A)-1513(AF560B)-1494(AF560E)-1550(AF560A)-1513(AF560F)-1605(AF560H)-1457(AF560F)-1605(AK893B)-1365(AK893E)-1420(AK893M)]TJ
T*
[(15)-2310(COUNTER WEIGHT)-4734(1)-3218(AF517A)-1513(AF517B)-1494(AF517E)-1550(AF517A)-1513(AF517D)-1457(AF517C)-1457(AF517D)-1457(AT780B)-1476(AK780E)-1420(AK780A)]TJ
T*
[(16)-2310(FLAT KEY)-9194(1)-3218(AF524)-2198(AF524)-2198(AF524)-2198(AF524)-2198(AF524)-2198(AF524)-2198(AF524)-2198(AB136)-2086(AB136)-2086(AB136)]TJ
T*
[(17)-2310(FAN)-12000(1)-3218(AF533)-2198(AF533)-2198(AF533)-2198(AF533)-2198(AF533)-2198(AF547)-2198(AF547)-2198(AF547)-2198(AF547)-2198(AF547)]TJ
T*
[(18)-2310(SHROUD)-9647(1)-3218(AF534)-2198(AF534)-2198(AF534)-2198(AF534)-2198(AF534)-2198(AF534)-2198(AF534)-2198(AT343)-2179(AT343)-2180(AT343)]TJ
T*
[(***)-2201(TANK ASSEMBLY)-5453(1)-3218(\320)-4643(AF599)-2198(\320)]TJ
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[(\320)-4643(AF599)]TJ
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(1HAA / 1HAB SERIES)Tj
ET
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36.62 328.96 m
545.32 328.96 l
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545.32 288.98 l
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545.32 268.99 l
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545.32 249 l
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545.32 229.01 l
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545.32 209.02 l
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545.32 189.03 l
36.62 169.04 m
545.32 169.04 l
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545.32 149.05 l
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545.32 318.96 l
36.62 298.97 m
545.32 298.97 l
36.62 278.98 m
545.32 278.98 l
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545.32 258.99 l
36.62 239 m
545.32 239 l
36.62 219.01 m
545.32 219.01 l
36.62 199.02 m
545.32 199.02 l
36.62 159.04 m
545.32 159.04 l
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545.32 179.03 l
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545.32 139.05 l
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221.084 361.259 m
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257.084 361.259 m
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293.084 361.259 m
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328.086 123.128 l
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473.084 122.869 l
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/F4 1 Tf
9 0 0 9 107.503 72.696 Tm
(Model 1HAB shown.)Tj
0 -1.2 TD
(*** Item not shown.)Tj
/F18 1 Tf
T*
0 Tw
(\306)Tj
/F4 1 Tf
0.9174 0 TD
0.028 Tw
(Denotes parts included in the Service Kit.)Tj
-0.9174 -1.2 TD
[(Parts listed are for stock models. For specific OEM models, please consult the factory)74(. )]TJ
T*
(When corresponding or ordering parts, please give complete model and serial numbers.)Tj
/F8 1 Tf
10 0 0 10 36 401.392 Tm
(Please reference the exploded view on the opposite page for the following model and parts table.)Tj
ET
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